CHRONECT XPR | Dispensing and weighing in the automated workflow

A large number of substances are used in synthesis optimization. These substances are weighed in the lower milligram range and passed on to the further test procedure. They are usually toxic or decompose in the ambient air, so that an enclosure under a inert gas atmosphere such as argon or helium is necessary. Manual weighing is complex and time-consuming. The CHRONECT XPR takes over the weighing process for up to 32 powders in up to 288 vessels – even under the laboratory fume hood.

Pioneering work

In 2018, CHRONECT Quantos was awarded the Application Award by Laborpraxis (a German Laboratory Magazine). Until then, combining precise dosing and weighing technology with automated sample preparation was considered difficult. With the integration of the six-axis robot into the CHRONOS software platform, Axel Semrau succeeded in doing just that. Since then, the system has been developed further in line with practical requirements.

The new name giver is
the improved XPR system.

CHRONECT XPR

Key Features

  • Integration of precise dispensing and weighing technology from Mettler-Toledo into the automated sample preparation process
  • No manual handling of toxic substance
  • Automatic operation under inert gas atmosphere possible
  • Connection of the emergency stop functions of the robot with safety options of the housing possible
  • Data security with RFID chips
  • Complete documentation of each work step and the weighing process
  • Connection to Electronic Lab Notebooks (ELN) possible
  • Different vessels can be used in one run
  • Customized vessels usable
  • Add-ons available, e.g. for heating, shaking, filtering, etc.
  • Cooperative robot for more work safety

System specifications

CHRONECT XPR integrates precise dispensing and weighing technology into automated sample preparation.

Up to 32 solids are stored on a shelf in dispensing heads. All information about a solid is stored on an RFID chip and read out via the rack. SBS plates provide space for different vessel sizes in which the powders are to be weighed. Dosing and weighing is done with the XPR system from Mettler-Toledo. A six-axis robot takes care of transporting the powder heads into the scale, as well as placing the vessels under the dosing head.

The CHRONOS software controls the entire system. The SBS plates are displayed pictorially in the program. The solid material can be selected via a drop-down menu. Only those powders are listed that are currently on the shelf. Then, the quantity that needs to be dosed can be entered in the graphic of the plates. Simple functions, as known from Excel, facilitate the input in rows and columns. Every weighing is documented.

CHRONECT XPR is equipped with 3 SBS plates with 96 places each for 1 ml tubes. Three additional SBS plates and vials for 2, 4, 8, 10, 20 or 40 ml are available to expand the capacity of the measuring vessels.

The XYZ robot CHRONECT Robotic offers additional automation options: For substances that have to be stored in a sealed vial, the DeCapper Module allows the automatic screwing and unscrewing of the caps. CHRONECT Robotic also offers additional space for sample vials via tray holders as well as further tools and modules for automating sample preparation.

  • Dispensing range: 1 mg – several grams
  • Dosing heads: Up to 32 powder dispensing heads
  • Suitable chemicals: Free-flowing, fluffy, granular, statically charged powders
  • Target vessel: 1 mL to 8 mL vials in up to three SBS plates.
  • Dispensing time per component: 10-60 seconds, depending on substance
  • Automatic operation under inert gas atmosphere possible
  • Readability (fine range): 0.01 mg (0.005 mg)
  • Compatible balance models: XPR226DRQ, other automatic balance models on request
  • Minimum weight automatic (tolerance = 1 %): 0.7 mg
  • Model: Universal Robot UR3e
  • Robot type: Collaborative
  • Robot specifications: 6-axis / 3 kg payload
  • Handling tools: gripper for handling vials, dispensing heads and adapters.
  • Model: CHRONECT Robotic LSI other CHRONECT Robotic models available depending on application.
  • Robot specifications: XYZ robot
  • Handling tools: DeCapper Module, holder for sample tray
  • Operating and control: PC with Windows 10
  • Task and formulation settings: CHRONOS software
  • Data and report management: CHRONOS software
  • Dimensions W × D × H (mm) Platform: 975 × 650 × 800
  • Platform weight: approx. 100 kg
  • Dimensions W × D × H (mm) Controller Box UR3e: 450 x 420 x 180 mm
  • Weight UR3e Controller Box: approx. 10 kg
  • Dimensions W × D × H (mm) CHRONECT Robotic LSI: 600 x 1000 x 1000
  • Weight CHRONECT Robotic LSI: approx. 20 kg

Product
Information

Dispensing and weighing in the automated workflow

A large number of substances are used in syn-thesis optimization. These substances are weighed in the lower milligram range and passed on to the further test procedure. They are usually toxic or decompose in the ambient air, so that an enclosure under a inert gas atmosphere such as argon or helium is necessary. Manual weighing is complex and time-consuming. The CHRONECT XPR takes over the weighing process for up to 32 powders in up to 288 vessels – even under the laboratory fume hood.

Mode of operation

Up to 32 solids can be positioned on one shelf. These are stored in dispensing heads. All infor-mation about the solids is stored on an RFID chip and read out via the shelf. SBS plates offer space for different vessel sizes in which the powders are weighed in. Weighing is done with the help of the XPR system from Mettler-Toledo. A six-axis robot transports the powder heads into the scale and places the vessels under the dosing head.

The software CHRONOS controls the system through a simple interface. The SBS plates are displayed pictorially in the program. The user can now select the solid material via a drop-down menu. Only those powders are shown that are currently on the shelf. He/she then inserts the quantity that is to be dispensed into the graphic of the plates. Simple functions, as known from Excel, facilitate the input into the rows and col-umns. Every weighing is documented.

Options and possible add-ons

CHRONECT XPR is equipped with 3 SBS plates with 96 places each for 1 mL vials. To expand the capacity of the target vessels, three additional SBS plates and vials for 2, 4, 8, 10, 20 or 40 mL are available.

The XYZ robot CHRONECT Robotic offers fur-ther automation options. For substances that need to be stored in a closed vessel, the DeCap-per Module enables to screw the caps on and off automatically. Furthermore, CHRONECT Robotic offers additional space for sample vessels with tray holders. Modules for shaking, heating, filtra-tion and solvent addition are also controlled auto-matically via CHRONOS.

Advantages CHRONECT XPR

  • Integration of precise dispensing and weigh-ing technology from Mettler-Toledo into the automated sample preparation process
  • No manual handling of toxic substance
  • Automatic operation under inert gas atmos-phere possible
  • Connection of the emergency stop functions of the robot with safety options of the housing possible
  • Data security with RFID chips
  • Complete documentation of each work step and the weighing process
  • Connection to Electronic Lab Notebooks (ELN) possible
  • Different vessels can be used in one run
  • Add-ons available, e.g. for heating, shaking, filtering, etc.

System Components

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